PN000691 Customer Install Instructions

Bill of Material:

PN000643 Main Mounting Panel (Gage Panel, Dash Panel)
PN000646 Relay Panel
PN000647 Battery Disconnect
PN000675 Remote Control Panel, Mid
PN000676 Remote Control Panel, Rear (w/lights)
PN000710 Customer Install Cable Package
PN000714 100 ft SO 16 gage 10 conductor cable
PN000715 25 ft SO 16 gage 4 conductor cable

Optional Tools:

1) PN000700 Crimper, Deutsch contact pins Paladin PA1441
2) PN000692 Tool, Pin removal Deutsch contact pins 0411-310-1605

Important Notes:

These instructions assume the following:
1)Installer is familiar with Deutsch connectors
2)Installer is familiar with the crimping of the wire into the contacts
3)Installer is familiar with installation of the contacts into the plugs and receptacles
4)Installer is familiar with installation of contact locks into plugs and receptacles

Installation of Panel and Cables:

1) Mount the Dash Panel assembly in the cab of the unit

2) Mount the Relay Panel on the rear of the cab on the left side looking forward.

3) Mount the Remote Control Panel Mid at the middle control point.

4) Mount the Remote Control Panel Rearat the rear control point.

5) Mount the Battery Disconnect near the battery pack.

6) Dash Panel to Relay Panel cable assembly.

Starting at the Dash Panel area install a 9 Pin receptacle (HD16-9-16P) onto one end
of the 10 conductor SO cable using male contacts.
Use the following color connections:
A Red
B Black
C Blue
D Green
E White
F Orange
G Red with Black strip
H Green with Black strip
J Orange with Black Strip
unused White with Black strip

Connect receptacle matching plug on dash panel and route cable from Dash Panel to Relay panel.
Connect the 9Pin plug (HD16-9-16S) to the cable using female contacts. Connect using color code
above.

7) Gage panel to engine sensor cable assembly

Connect a 3pin receptacle to the 4 conductor cable using male contacts.
For compatibility use the following color connections.
A White Water Temperature sender
B Black Oil Pressure sender
C Green Fuel Pressure sender

Connect 3pin receptacle to matching plug and route cable to engine and connect to sensors.

8) Remote Panel Mid Cable Assembly
Connect a 8 Pin plug (DT04-8S) to 4 wires of the 10 conductor SO cable using female contacts.
Use the following color connections:
Pin 01 Red
Pin 02 Black
Pin 03 Blue
Pin 04 Green

Connect 8 pin connector to relay panel receptacle marked Remote Panel Mid.
Route cable to Remote Control Panel Mid and attach other plug using above
color code.

9) Remote Panel Rear Cable Assembly
Connect a 8 Pin plug (DT04-8S) to 6 wires of the 10 conductor SO cable using female contacts.
Use the following color connections:
Pin 01 Red
Pin 02 Black
Pin 03 Blue
Pin 04 Green
Pin 05 White
Pin 06 Orange

Connect 8 pin connector to relay panel receptacle marked Remote Panel Rear.
Route cable to Remote Control Panel Rear and attach other plug using above
color code.

10) Battery Disconnect
Connect negative terminal of battery to battery disconnect switch and ground other
end;

11) Positive Power Connection:
Connect Red # 12 wire that exits wiring loom near the ECM connector to the positive terminal
on the starter.

12) Negative Power Connection:
Connect Black #12 wire that exits wiring loom near the ECM connector to engine ground.

13) Starter Solenoid
Connect Orange #12 wire that exits wiring loom near the ECM connector to starter solenoid.

14) Water Level Sensor and Air Solenoid Connection
Connect 6 pin receptacle to 6 pin plug near ECM or Starter

15) ECM ( Electronic Control Module)
Connect 70 pin plug to ECM.